Uranium dioxide (UO2) fuels used in nuclear power plants are ceramics, for which solid-phase sintering is a key manufacturing step. The sintering stage involves heat treatment under controlled partial O2 pressure that induces coarsening of UO2 grain and then consolidation and densification of the material. Grain growth induce material densification and macroscopic shrinkage of the pellet. If the green pellet (powder obtained by pressing, manufacturing step before sintering) admit a highly heterogeneous density, this gradient leading to differential shrinkage and the appearance of defects. Furthermore, the sintering atmosphere, i.e., the gas composition in the furnace, impacts grain growth kinetics and thus the shrinkage of the pellet. Advanced simulation is the key to improving understanding of the mechanisms observed as well as optimizing manufacturing cycles.

The PhD thesis aims at developing a Thermo-chemo-mechanical modeling of sintering to simulate the impact of the gas composition and properties on the pellet densification. This scale will enable us to take into account not only the density gradients resulting from pressing, but also the oxygen diffusion kinetics that have a local impact on the densification rate, which in turn impacts the transport process. Therefore, a multiphysics coupling phenomenon has to be modelled and simulated.

This thesis will be conducted within the MISTRAL joint laboratory (Aix-Marseille Université/CNRS/Centrale Marseille CEA-Cadarache IRESNE institute). The PhD student will leverage his results through publications and participation in conferences and will have gained strong skills and expertise in a wide range of academic and industrial sectors.